Custom varsity & letterman jackets · made on our own floor

Custom Varsity Jacket Manufacturer

Wool-blend melton, leather or rib-knit sleeves, chenille letters — your body length and snap spacing, from 30.

  • From 30 pieces
  • For brands, teams & schools
  • Made on our own floor

We help apparel brands, teams and schools take varsity and letterman jackets from sample to production — wool-blend melton bodies, leather or rib-knit sleeves, chenille and embroidery, cut and finished on our own floor in Sialkot.

Just share your idea. We review it and propose next steps within 24 hours.

From 30 pieces per design — but you start with a single-piece sample and approve it before you commit. A set counts as one piece, never two.

Silhouettes

Start with the silhouette.

Each build is a little different — the construction section below is where the real decisions live.

Classic Varsity

A melton body with leather sleeves and a snap front.

The spec

Body
Wool-blend melton
Sleeves
Genuine or PU leather
Front
Snap placket

Varsity proportion is set by body length against the rib band — get that wrong and the whole jacket looks borrowed. Send us one you like and we draft the body, sleeves and snap spacing from it.

Start your varsity jacket project

Letterman

Chenille letters and patches on ribbed trims.

The spec

Decoration
Chenille letters and patches
Trims
Ribbed collar, cuffs and hem

Varsity proportion is set by body length against the rib band — get that wrong and the whole jacket looks borrowed. Send us one you like and we draft the body, sleeves and snap spacing from it.

Start your varsity jacket project

All-wool

A wool-blend body with rib-knit sleeves — no leather.

The spec

Body
Wool-blend melton
Sleeves
Rib-knit

Varsity proportion is set by body length against the rib band — get that wrong and the whole jacket looks borrowed. Send us one you like and we draft the body, sleeves and snap spacing from it.

Start your varsity jacket project

Bomber-collar

A rib stand collar in place of a shirt collar.

The spec

Collar
Rib stand
Body
Wool-blend melton

Varsity proportion is set by body length against the rib band — get that wrong and the whole jacket looks borrowed. Send us one you like and we draft the body, sleeves and snap spacing from it.

Start your varsity jacket project

Construction & hardware

A varsity is built panel by panel.

Body & sleeves
Wool-blend melton body with set-in leather, PU or rib-knit sleeves.
Front & placket
Snap placket with custom snaps, or a full-length YKK zip.
Rib trims
Ribbed knit collar, cuffs and hem — contrast tipping to your colours.
Lining & pockets
Quilted, jersey or taffeta lining; welt, snap or inner pockets.
Labels & tags
Woven, printed or embroidered labels — your hangtags and packaging, nothing of ours.

Send a reference jacket or tech pack — we spec the build panel by panel and sample it before any bulk run.

Body & sleeves

The melton sets the weight.

Wool-blend melton
Warm, structured body — the varsity standard.
Leather sleeves
Genuine or PU leather sleeves, matched to the body.
Rib-knit sleeves
An all-knit sleeve for a lighter, all-wool look.
Cotton twill body
A twill or canvas body for a lighter, casual varsity.
Lining weights
Quilted for warmth, taffeta or jersey for a lighter drape.

Not sure of the mix? Tell us the look and the sample settles it — a single piece.

Decoration

Chenille, embroidery and patches that last.

Chenille patches
The varsity classic — raised, tactile letters, numbers and shapes.
Embroidery
Flat or 3D puff — crests, names, left-chest and back hits.
Woven & leather patches
Branded labels for the chest and sleeves.
Rib-knit tipping
Contrast stripes on collar, cuff and hem.
Screen printing & DTF
On flat panels and linings, for detailed artwork.

Send your artwork first — we match the technique to the fabric so it holds through weather and wash.

Talk to the founder, approve the sample, then we make it.

Send your idea, tech pack or a garment you own — a real person replies within 24 hours. Approve a single-piece sample in about 7 days; bulk runs 3–4 weeks after approval; DDP delivery lands in 4–7 days.

Your price is five decisions.

Fabric & weight, construction, decoration, quantity and trims & private label set your price. Every quote is DDP — freight, duty and VAT itemised — and a real spec gets a reply within 24 hours.

Why brands build with us, not through a broker.

You deal directly with the people who cut and sew your order — one floor in Sialkot, no agent between you and it. Before you commit, see the factory on a live video call: your camera, your questions, no script. Payment is staged 40/30/30 (50/50 on runs under 30 pieces) against proof at every stage, with a fix-or-hold remedy if something's off.

Frequently asked questions

Can't find what you're looking for? Reach out to our team.

None — they’re two names for the same jacket: a wool-blend melton body with contrast sleeves, ribbed trims, and chenille or embroidered lettering. We build both under either name.

Start your project

See us before you commit.

Book a live tour, or send your idea and we'll propose next steps within 24 hours. A single-piece sample is how most orders start — approve the real garment before bulk.

Need help with your varsity jacket order? info@wearableapparels.comWhatsApp